Projects

Execution you can audit

Representative deployments spanning process plants, high-accuracy batching, life-safety networks, and plant-wide monitoring.

FMCG — soap & detergents

Soap production plant

Capacity / scale: 5 ton/hr (main line) + pilot plant

Soap production plant with dosing system and pneumatic conveying, including a small-batch pilot for recipe validation.

Problem: A greenfield facility needed repeatable dosing, pneumatic transfer between process stages, and a pilot line for R&D batches without interrupting main production.
Solution: Engineered and commissioned the Mazzoni-based toilet soap line integration, dosing skids, pneumatic conveying, centralized SCADA/HMI, and a dedicated pilot plant for small-batch testing.
Output: Stable 5 ton/hr production with traceable recipes, cleaner material movement, and a qualified pilot path for faster product trials.

FMCG / chemicals

Capacity / scale: Up to 40 tons/day (reference deployments)

Batching and dosing systems engineered for high daily throughputs with verifiable accuracy.

Problem: Plants needed repeatable batch integrity across shift teams, with audit-friendly records and minimal giveaway.
Solution: Deployed PLC-driven batch sequences, digital load cells, flow metering, and SCADA visualization with alarm rationalization and role-based access.
Output: Consistent dosing performance, improved traceability, and fewer manual interventions on the line.

Industrial safety

Capacity / scale: 20+ projects (India, Middle East, Central Africa)

NFPA-oriented fire alarm and hydrant projects delivered across industrial campuses and critical facilities.

Problem: Sites required code-aligned detection and alarm systems integrated with hydrant/sprinkler philosophies and reliable monitoring.
Solution: Engineered addressable fire alarm systems, hydrant networks, pump house controls, and panel integration with clear as-built documentation and operator training.
Output: Improved emergency readiness, standardized maintenance practices, and dependable supervisory visibility for safety teams.

Multi-industry

Capacity / scale: Plant-wide (typical deployments)

Centralized dashboards for utilities and process areas — from tank farms to packaging KPIs.

Problem: Operations lacked a single, trustworthy view of the plant; troubleshooting was slow and energy/utility insights were fragmented.
Solution: Implemented centralized SCADA/HMI architectures, standardized tags, alarming, and historian-ready structures with secure remote access where appropriate.
Output: Faster fault finding, better shift handovers, and a foundation for Industry 4.0 telemetry and reporting.